重建一个液压缸需要多少钱?
如果你的液压缸出现故障, you’re likely asking yourself ‘how much does it cost to rebuild a hydraulic cylinder’? The answer depends on the type of cylinder 和 the type of failure it has suffered, 但它可能比一个新汽缸的成本要低. 继续阅读，了解更多关于重建液压缸的知识.
改造液压缸的好处
One of the biggest benefits of rebuilding a hydraulic cylinder is that it is more affordable than replacing the cylinder. 重建一个液压缸的费用在, 并且是基于圆柱体的大小, 以及修理它所需要的修理费用. Despite this, rebuilding is still more cost-effective than full replacement.
重建的液压缸将更强大，效率更高. 它会消耗更少的油，这将帮助你节省更多的钱. The specialized oil used in hydraulic cylinders is very expensive, 和 a properly rebuilt cylinder will not leak as a damaged cylinder may. 最后, the more efficient operation of the rebuilt parts will reduce the wear 和 tear on other components, 延长其使用寿命.
知道什么时候重建或更换
It can be difficult to know when your hydraulic cylinder needs to be rebuilt 和 when it needs to be replaced. 这是一个合格的液压缸车间进来. Industry experts can inspect your hydraulic cylinder 和 tell you whether it needs to be rebuilt or simply replaced.
One of the determining factors when deciding whether a cylinder needs to be replaced or rebuilt is its age. If the cylinder is old 和 worn out, rebuilding it may not be worth it. The parts that are not rebuilt will fail soon, 和 this will likely damage the rebuilt parts. In this situation, rebuilding the cylinder is not a cost-effective option. 类似的, 如果sb沙巴体育投注的多个部件严重损坏, 重建它可能是不可能的.
Rebuilding a cylinder is a possibility if the cylinder is not old 和 if the damage is not too extensive. 值得庆幸的是，这通常是钢瓶损坏时的情况. 最后, you should trust your hydraulic cylinder shop when they recommend either a rebuild or a replacement
为什么重新包装液压缸很重要?
Repacking hydraulic cylinders should be a st和ard part of your preventative maintenance schedule because it helps extend the service life of your cylinder.
有一个定期的维护和保养计划, you avoid encountering a catastrophic failure at the worst possible time. Should the failure occur during production or while on-site at a customer’s facility, it can cause extended downtime 和 higher costs for repair 和 refurbishment while also putting your customer relationships at risk.
汽缸需要重新包装的迹象
除了定期保养外, inspecting your cylinder daily is essential to prevent catastrophic failures.
One of the telltale signs that a hydraulic cylinder needs maintenance work, 维修, 甚至是一个完全的替代品, 是一个很大的漏洞. 如果您的汽缸只是有一个小泄漏，它可能需要一个新的密封. However, if the leak is bad enough that your cylinder loses pressure, it may have failed.
彻底检查泄漏, 小心拆卸sb沙巴体育投注, 和 重新打包ing are highly effective ways to control costs 和 keep your cylinder functioning properly. 如果您不确定如何拆卸, 重新打包, 重新组装好sb沙巴体育投注, 请联系专业人员寻求帮助.
而泄漏是一个迹象，表明有些事情可能出了问题, 其他因素还包括油压下降, 降低性能, 努力完成一个完整循环的汽缸, 耗电量也高于正常水平. Depending on when you inspect the cylinder, minor leaks may not always be easily identified. 当泄漏不明显的时候, 停止设备是很好的练习, 擦拭汽缸, 注意泄漏.
Lastly, if the hydraulic cylinder is very old 和 has seen a lot of mileage, it may fail. If this is the cause of the failure, it may be difficult or even impossible to rebuild the cylinder. In this instance, the cylinder should be replaced rather than 重新打包ed.
迹象:
- 泄漏
- 油压下降
- 降低性能
- 汽缸不能完成一个完整的循环
- 功耗过大
测试汽缸之前 & 后重新打包
Testing your hydraulic cylinder before 和 after 重新打包ing is critical. Testing beforeh和 will help you identify whether 重新打包ing is even necessary—if it isn’t, 你省去了一些工作. 之后的测试有助于确保您正确地完成了工作.
要测试钢瓶，请在钢瓶中注满液体. You never want to drain the cylinder or lines of fluid before testing or 重新打包ing. Doing this could damage the cylinder 和 force an excessive amount of air into the system.
Next, cycle the cylinder several times to ensure any air bubbles, debris, or residue is expelled. 在骑自行车, you’ll perform a cylinder bypass or end-of-stroke bypass test which involves raising the cylinder to its highest position 和 pressurizing it while looking for any leaks. Slowly lower the cylinder while inspecting it to see if any leaks occur. 如果需要的话，重复这个过程.
步骤:
- 给液压缸注满油.
- Cycle the cylinder multiple times to remove the air within the system.
- 进行旁路测试/行程结束测试:
- 将汽缸提升到最高位置.
- 给汽缸加压.
- 检查密封件内部和周围是否有泄漏.
- 慢慢降低汽缸，同时不断寻找泄漏.
- 重复这个过程.
采购液压缸密封套件
Yates offers st和ard, loaded, fluorocarbon, cast-iron piston, 和 low-friction 液压缸密封套件. These kits are a must-have as they ensure you can always replace a given seal or gasket. Each kit accommodates different hydraulic cylinders based on OEM specifications, 活塞杆厚度/直径, 和 the critical tolerances of individual subcomponents within the cylinder.
在购买密封套件之前，您需要确定sb沙巴体育投注的尺寸. Always base the measurements of seals 和 gaskets on the size of the groove. 你可以读这个 博客 学习如何尺寸/测量你的圆柱体.
找到合适的液压缸店
Now that you know the answer to the question ‘how much does it cost to rebuild a hydraulic cylinder?你可以专注于寻找合适的液压缸商店. The most important thing to look for is a shop that has experience rebuilding your specific type of hydraulic cylinder. Any reputable shop should be happy to answer any questions you may have about their experience.
得到sb沙巴体育投注工业24/7的帮助
Yates 行业 is an industry-leading hydraulic cylinder manufacturer 和 supplier. We also provide 24/7 cylinder repair, replacement, 和 rebuilding services. 你可以阅读更多关于 我们在这里是谁. If you’re wondering how much it costs to rebuild your hydraulic cylinder, call (678) 883-1804 or 请填写我们的在线表格 今天请求报价.